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铜业工程:2026(4):24-33
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铜渣尾矿制备复相耐火材料的结构与性能研究
高杨1, 李炳蓉1, 王全勇1, 朱勇强2, 俞锦1, 涂宇1, 张威1, 孙云龙1
(1.江西铜业股份有限公司南昌研发中心,江西 南昌 330096;2.江西铜业股份有限公司 贵溪冶炼厂,江西 鹰潭 335400)
Structural Properties and Performance of Multi-Phase Refractory Materials Prepared from Copper Smelting Slag
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投稿时间:2026-05-22    修订日期:2026-07-01
中文摘要: 本研究以铜冶炼渣选尾矿与废高铝砖为主要原料,制备了复相耐火材料。采用X射线衍射(XRD)和热重-质谱联用(TG-MS)方法分析了铜渣尾矿在烧结过程中的热化学行为;利用扫描电镜(SEM)、能谱分析(EDS)与XRD表征了复相耐火材料的微观结构及相转变过程。系统探讨了铜渣尾矿与废高铝砖添加量对材料力学性能和高温性能的影响机理。结果表明,铜渣尾矿中铁橄榄石的分解产物与废高铝砖中的氧化铝发生原位反应,最终形成铁铝晶间相-莫来石-刚玉复合晶相。当废高铝砖质量分数为40%、铜渣尾矿质量分数为10%时,所制备复相耐火材料的综合性能最优,抗压强度达110.4 MPa,0.2 MPa荷重软化温度为1 399 ℃,热震后强度保持率超过80%。该研究可为铜冶炼行业大宗固废——铜冶炼渣选尾矿与废高铝砖的高值化利用提供新的技术路径。
Abstract:Multi-phase refractory materials were prepared using copper slag tailings and waste high-alumina bricks. Thermodynamic behavior of copper slag tailings during sintering was studied by XRD and TG-MS. Influence of copper slag tailing and waste high-alumina brick content on mechanical properties and high temperature properties of refractory materials were studied. Microstructure and phase transition process of multi-phase refractory materials were studied by SEM-EDS and XRD. Results showed that decomposition product of iron olivine in copper slag tailings reacted in-situ with alumina in waste high-alumina brick, and finally formed a mullite-corundum composite crystal phase combined with Fe-Al intercrystalline phase. When mass fraction of waste high-alumina brick and copper slag tailing was 40% and 10%, respectively, comprehensive performance of refractory material was the best. Compressive strength was 110.4 MPa, refractoriness under load reached 1 399 ℃, and strength retention rate after thermal shock was more than 80%. Research results provided a new prospective for high-value utilization of copper slag tailings and waste high-alumina bricks which are the main solid waste in copper smelting industry.
文章编号:20260522002     中图分类号:TG339; TG156
基金项目:江西铜业技术研究院有限公司企业项目(YJYZX2025003,YJYZX2025005)
引用文本: 高杨,李炳蓉,王全勇,朱勇强,俞锦,涂宇,张威,孙云龙.铜渣尾矿制备复相耐火材料的结构与性能研究[J].铜业工程,2026,(4):24-33